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Machine Tool Practices eBook, 11th Edition

Richard R. Kibbe
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Machine Tool Practices eBook, 11th Edition

By Richard R. Kibbe, Roland O. Meyer, Jon Stenerson, Kelly Curran
$65.00
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Overview
Author
Richard R. Kibbe
...show all
Edition
11th
ISBN
9780134985824
Published Date
25/06/2019
For courses in machine shop, machine tool technology, machining processes/manufacturing processes technology, industrial technology, industrial mechanics, and industrial engineering at the undergraduate level.

The all-in-one solution for teaching machining, BPR, GD&T, and CNC courses

Machine Tool Practices provides clear, practical, and richly illustrated treatment of machine tool technology and prepares students for NIMS certification. Vast in breadth and depth, this is the definitive text for training computer numerical controllers, conventional machine operators, general machinists, and tool and tie makers. The 11th edition includes dramatically expanded content and supplements on blueprint reading, GD&T, and CNC, giving it the potential to be the sole source of material for courses on these topics, while saving students the expense of two extra texts.

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Features
  • Content on blueprint reading, GD&T, and CNC machining and programming has been rewritten or significantly expanded.
  • New to this edition are separate units for CNC machining centres and turning centres, with emphasis on programming and canned cycles.
  • Information on speeds and feeds, machinability, and carbide tooling and toolholder specification and selection has been expanded and improved, making it easier to learn and apply this crucial knowledge.
  • The units on quality, including statistical quality control and calibration, have been added and the content improved.
  • Extensive use of hundreds of colour photographs provides students with views of actual machining operations.
  • Graphic explanations highlight important concepts, common errors, and difficulties encountered by machinists.
  • Shop Tip and Shop Tip–Craftsmanship boxes offer tips and techniques to help students become intuitive machinists. Practical applications
  • Many more exercises, worksheets, and PowerPoint slides, available for free download, complement expanded material on blueprint reading, GD&T, and CNC, rounding out a comprehensive curriculum.
  • Coverage has been added on the machinist’s role in the shop and in ISO 9001:2015, building students’ comfort with typical roles and responsibilities.
  • End­-of-­unit self­-tests gauge student mastery of the material.
Table of contents
  • SECTION A
  • 1. Careers and the Machinist’s Role in Process Plans
  • 2. Manufacturing Competitiveness and Improvement
  • 3. Shop Safety
  • 4. Threads and Fasteners
  • 5. Blueprint Reading Fundamentals
  • 6. Views and Line Types
  • 7. Dimensions, Tolerances, and Fits
  • 8. Fundamentals of GD&T
  • 9. Geometric Tolerancing
  • SECTION B: HAND TOOLS
  • 1. Arbor and Shop Presses
  • 2. Work-Holding and Hand Tools
  • 3. Hacksaws
  • 4. Files
  • 5. Hand Reamers
  • 6. Identification and Uses of Taps
  • 7. Tapping Procedures
  • 8. Thread-Cutting Dies and Their Uses
  • 9. Off-Hand Grinding
  • SECTION C: DIMENSIONAL MEASUREMENT
  • 1. Measurement and Common Measuring Tools
  • 2. Systems of Measurement
  • 3. Using Steel Rules
  • 4. Using Vernier, Dial, and Digital Instruments for Direct Measurements
  • 5. Using Micrometers
  • 6. Using Comparison Measuring Instruments
  • 7. Using Gage Blocks
  • 8. Using Angular Measuring Instruments
  • 9. Quality in Manufacturing
  • 10. Statistics in Manufacturing
  • SECTION D: MATERIALS
  • 1. Selection and Identification of Steels
  • 2. Selection and Identification of Nonferrous Metals
  • 3. Hardening, Case Hardening, and Tempering
  • 4. Annealing, Normalizing, and Stress Relieving
  • 5. Rockwell and Brinell Hardness Testers
  • SECTION E: LAYOUT
  • 1. Layout Tools
  • 2. Basic Semiprecision Layout Practice
  • 3. Basic Precision Layout Practice
  • SECTION F: PREPARATION FOR MACHINING OPERATIONS
  • 1. Machinability and Chip Formation
  • 2. Speeds and Feeds for Machine Tools
  • 3. Cutting Fluids
  • 4. Carbide Tooling Specification and Selection
  • SECTION G: SAWING MACHINES
  • 1. Types of Cutoff Machines and Safety
  • 2. Using Horizontal Cutoff Saws
  • 3. Preparing a Vertical Band Machine for Use
  • 4. Using a Vertical Band Saw
  • SECTION H: DRILLING MACHINES
  • 1. Drill Press Fundamentals
  • 2. Drilling Tools
  • 3. Hand Grinding of Drills on the Pedestal Grinder
  • 4. Operating Drilling Machines
  • 5. Countersinking and Counterboring
  • 6. Reaming in the Drill Press
  • SECTION I: TURNING MACHINES
  • 1. Engine Lathe Fundamentals
  • 2. Toolholders and Toolholding
  • 3. Cutting Tools for the Lathe
  • 4. Lathe Spindle Tooling
  • 5. Operating Lathe Controls
  • 6. Facing and Center Drilling
  • 7. Turning between Centers
  • 8. Alignment of Lathe Centers
  • 9. Other Lathe Operations
  • 10. Sixty-Degree Thread Information and Calculations
  • 11. Cutting Unified External Threads
  • 12. Cutting Unified Internal Threads
  • 13. Cutting Tapers
  • 14. Using Steady and Follower Rests
  • 15. Additional Thread Forms
  • 16. Cutting Acme Threads on the Lathe
  • SECTION J: VERTICAL MILLING MACHINES
  • 1. Vertical Milling Machines
  • 2. Cutting Tools and Cutting Tool Holders for the Vertical Milling Machi
  • 3. Setups on the Vertical Milling Machine
  • 4. Vertical Milling Machine Operations
  • 5. Using an Offset Boring Head
  • SECTION K: HORIZONTAL SPINDLE MILLING MACHINES
  • 1. Horizontal Spindle Milling Machines
  • 2. Types of Spindles, Arbors, and Adapters
  • 3. Arbor-Driven Milling Cutters
  • 4. Work-Holding Methods and Standard Setups
  • 5. Machine Setup and Plain Milling
  • 6. Using Side Milling Cutters
  • SECTION L: GRINDING AND ABRASIVE MACHINING PROCESSES
  • 1. Types of Grinders
  • 2. Selection and Use of Grinding Wheels
  • 3. Setup of Surface Grinders
  • 4. Using a Surface Grinder
  • 5. Cylindrical Grinding
  • 6. Using a Cylindrical Grinder
  • 7. Universal Tool and Cutter Grinder
  • SECTION M: COMPUTER NUMERICAL CONTROL AND OTHER ADVANCED MACHINING PROCESSES
  • 1. Fundamentals of Computer Numerical Control (CNC)
  • 2. Fundamentals of Machining Centers
  • 3. Fundamentals of Programming Machining Centers
  • 4. Programming Examples
  • 5. Programming Canned Cycles for Machining Centers
  • 6. CNC Turning Machines
  • 7. Programming CNC Turning Centers
  • 8. Programming Canned Cycles for CNC Turning Centers
  • 9. Advanced Machining Processes